7. October 2021
Technology transfer in agriculture

Biofil­ters de­signed for space con­vert liq­uid ma­nure in­to high-qual­i­ty fer­tilis­ers

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Space
Biological slurry treatment with the BiG C.R.O.P.® process
Bi­o­log­i­cal slur­ry treat­ment with the BiG C.R.O.P.® pro­cess
Image 1/4, Credit: © DLR. All rights reserved

Biological slurry treatment with the BiG C.R.O.P.® process

Project man­ag­er Tim Paulke from the DLR In­sti­tute of Aerospace Medicine and his team use the sys­tem to pro­cess ni­troge­nous wastew­a­ter in­to a fer­tilis­er so­lu­tion. The first field tri­al will start in late au­tumn 2021.
Integration into agricultural cycles
In­te­gra­tion in­to agri­cul­tur­al cy­cles
Image 2/4, Credit: DLR (CC BY-NC-ND 3.0)

Integration into agricultural cycles

The C.R.O.P.® fil­ter pro­cess­es both cat­tle ma­nure and biomass fer­men­ta­tion prod­ucts in­to rapid­ly avail­able plant nu­tri­ents.
Test facility at DLR in Cologne
Test fa­cil­i­ty at DLR in Cologne
Image 3/4, Credit: DLR (CC BY-NC-ND 3.0)

Test facility at DLR in Cologne

The re­ac­tion cham­ber (above) con­tains car­ri­er ma­te­ri­als on which mi­croor­gan­isms set­tle. The low­er con­tain­er is a tank. This com­pact sys­tem is suit­able for use in agri­cul­tur­al op­er­a­tions.
Liquid fertiliser and pellets
Liq­uid fer­tilis­er and pel­lets
Image 4/4, Credit: DLR (CC BY-NC-ND 3.0)

Liquid fertiliser and pellets

Liq­uid fer­tilis­er and pel­lets pre­pared from sep­a­rat­ed cat­tle ma­nure af­ter treat­ment with the C.R.O.P.® pro­cess.
  • The C.R.O.P.® method can make nutrient cycles sustainable and environmentally friendly.
  • Biologically produced fertiliser solutions help to protect soil and water.
  • The biofilter was originally developed for astronauts to ensure the supply of fresh food on long-duration missions.
  • Focus: Space, technology transfer, environment, sustainability

The technology was originally designed for space: urine and waste are used to create a fertiliser that can help astronauts grow produce like tomatoes or lettuce. Now, this technology, made possible by the Combined Regenerative Organic food Production (C.R.O.P.®) biofilter – developed at the German Aerospace Center (Deutsches Zentrum für Luft- und Raumfahrt; DLR) – is proving useful on Earth in organic manure processing. A market study involving farmers is currently underway. At the same time, the biofilter is being further adapted and scaled. The first field test in the BiG C.R.O.P® project will start in late autumn 2021.

"C.R.O.P.® is a purely organic method of processing nitrogen-containing wastewater into a fertiliser solution," explains Project Manager Tim Paulke of the DLR Institute of Aerospace Medicine in Cologne. "The principle does not just apply to urine, either. It can also be used to treat farm slurry such as cattle manure or the products of fermentation without any issues." This could lead to a reduction in the use of mineral fertilisers in mainstream agriculture. The system prevents excess nitrogen from entering ecosystems in the air, water or soil.

Microorganisms process nitrogen in the 'reaction chamber'

The C.R.O.P® method does not require any artificial chemicals or hazardous substances, but instead relies on natural metabolic processes. The system consists of a tank and a 'reaction chamber', which contains a large number of microorganisms. Bacteria, fungi and protozoa form an adaptable ecosystem that can process all sorts of substances, from nitrogen to phosphorus. "In the process, we see the propagation of the organisms that serve as a nutritional basis for the respective substances," says gravitational biologist Jens Hauslage. The idea of biofilters is far from new – the Institute of Aerospace Medicine has been researching scenarios for specific habitats and applications since 2011. It is also conceivable that C.R.O.P.® could be used in cities: the filter system could clean sewage in residential areas and be accommodated within houses to save space. It is also capable of treating wastewater that is contaminated with medicines or drugs.

Possible application for greenhouses on the Moon or Mars

C.R.O.P.® was originally developed for missions in space. Astronauts on long-duration missions need closed life support systems. This would also apply to stations on Mars or the Moon, where people would require a supply of breathing air, water and food that would need to be recycled wherever possible. Researchers could, for example, operate a greenhouse with treated wastewater.

Market study

Market study and field testing boost the potential for technology transfer from space to agriculture. Provided that the local conditions are right, interested farmers can deploy a pilot system on their land for a specific period of time. Slurry and fermentation products from a biogas facility can be processed into a higher-quality fertiliser on site using a C.R.O.P.® system. The fertiliser solution can be used directly on plants and does not emit any unpleasant odours.

Contact
  • Katja Lenz
    Ed­i­tor
    Ger­man Aerospace Cen­ter (DLR)
    Me­dia Re­la­tions
    Com­mu­ni­ca­tions and Me­dia Re­la­tions
    Telephone: +49 2203 601-5401
    Linder Höhe
    51147 Cologne
    Contact
  • Tim Paulke
    Ger­man Aerospace Cen­ter (DLR)
    In­sti­tute of Aerospace Medicine
    Grav­i­ta­tion­al Bi­ol­o­gy
    Linder Höhe
    51147 Köln
    Contact
  • Jürgen Drescher
    Ger­man Aerospace Cen­ter (DLR)
    Tech­ni­cal Ser­vices
    Linder Höhe
    51147 Köln
    Contact
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