Combination of sensors and AI for more performance and reliability of technical systems

SAFER²

SAFER² Technology Demonstrators

Today, technically complex systems, whether in aviation, aerospace, energy, or transport, are equipped with a large number of different sensors to ensure functionality and operational safety. Common to all systems is the effort to drastically reduce environmental emissions and increase operational safety and automation. The combination of sensors with data-based models, with the goal of "sensor data consistency", is considered crucial for the safe and efficient operation of technically complex systems.

In the SAFER² impulse project, scientists from a total of 12 institutes are therefore bringing together the expertise available at DLR from the fields of sensor technology, actuator technology, machine learning, and artificial intelligence in a cross-focus manner. By linking sensor data with system information from machine learning models, they want to establish a veritable "nervous system" of a complex technical system in the project. This nervous system is to monitor and recognize deviations, such as weather influences, sensor failures, structural damage, noise emissions, etc., and react to them at an early stage. In a total of five demonstrator tests, the project participants want to bundle and further develop their skills from the fields of aviation, energy, and transport. From the beginning, the focus will also be on the system’s certifiability.

The Institute of Aerodynamics and Flow Technology is leading the project and is responsible for the demonstrator "wind energy blade", as well as for the further development and integration of the MEMS measurement technology for aerodynamic and aeroacoustic measurements. In addition, the scientists prepare the model hardware for wind tunnel tests and deal with the further development and application of machine learning models for real-time prediction of complex systems based on sensor data.

Project
SAFER² - Sensor and AI-Fusion for Enhanced PeRformance and Reliability
Term
1/2023 - 12/2025
Partners
  • DLR Institute of Aerodynamics and Flow Technology
  • DLR Institute of Aeroelasticity
  • DLR Institute of Lightweight Systems
  • DLR Institute of Flight Systems
  • DLR Institute of Propulsion Technology
  • DLR Institute of System Dynamics and Control
  • DLR Institute of Software Methods for Product Virtualization
  • DLR Institute of Data Science
  • DLR Institute of Low-Carbon Industrial Processes
  • DLR Institute of Structures and Design
  • DLR Institute for AI Safety and Security
  • Systemhaus Technik
  • Low-Speed Wind Tunnel Braunschweig

Contact

Institute of Aerodynamics and Flow Technology