Durable, Scalable and Recyclable Components and Cell Designs for Next Generation Alkaline Exchange Membrane Water Electrolysis

DURALYS

The German-Italian DURALYS project is pursuing an integrative approach to make AEM electrolysers fit for industrial use. The focus is on the development of new, PFAS-free membranes and CRM-free HER and OER catalysts, whose properties are being comprehensively characterised using state-of-the-art analysis methods. In parallel, these materials are integrated into high-performance membrane electrode assemblies and manufactured using scalable coating and consolidation techniques. The resulting MEAs are then transferred into individual cells, which are tested by industrial partners and prepared for later scaling.

Our research contribution

DLR contributes expertise in electrode coating and segmented cell technology in order to visualise local electrochemical processes during operation and to better understand degradation mechanisms. In addition, multi-scale models and life cycle analyses are used to quantify ecological and economic advantages compared to existing technologies. The aim of the project is to develop AEMEL systems that achieve stable performance with high efficiency, enable a specific energy consumption of around 50 kWh per kilogramme of hydrogen and thus pave the way to market maturity for this sustainable technology.

Aim of the project

The project develops CRM-free catalysts and PFAS-free membranes, integrates them into MEAs and validates them with advanced diagnostics to bring durable and scalable AEM electrolysis systems to prototype maturity.

DURALYS at a glance

Project

DURALYS – Durable, Scalable and Recyclable Components and Cell Designs for Next Generation Alkaline Exchange Membrane Water Electrolysis

Duration

1.12.2024 - 30.11.2027

Project participants

  • Institut für Technische Thermodynamik
  • Research Center Jülich GmbH, Jülich – Institute of Energy Technologies (IET-1: Fundamental Electrochemistry)
  • University of Padova, Padova – Department of Industrial Engineering (DIT)
  • Technical University of Berlin, Berlin
  • RWTH Aachen University, Aachen
  • FEV Group GmbH, Aachen
  • Mediterranean University of Reggio Calabria, Reggio Calabria
  • University of Milano-Bicocca, Milan
  • Sapienza University of Rome, Rome
  • Università della Calabria, Cosenza
  • Consiglio Nazionale delle Ricerche, Rome
  • Politecnico di Milano, Milan
  • Cinel Gas Generators S.r.l., Vigonza (PD)

Funding

Funded by the Federal Ministry of Research, Technology and Space (BMFTR), the Italian Ministry of Foreign Affairs and International Cooperation (MAECI) and the Italian Ministry of Universities and Research (MUR).

Contact

Prof. Dr. rer.nat. K. Andreas Friedrich

Head of Department Electrochemical Energy Technology
Institute of Engineering Thermodynamics
Electrochemical Energy Technology
Pfaffenwaldring 38-40, 70569 Stuttgart