July 23, 2025 | TRACE Update

Faster and more realisitic simulation of cooled turbines

The unsteady simulation of cooled turbines
With this update, TRACE offers a powerful platform for the unsteady design of cooled turbine stages.

The unsteady simulation of cooled turbines has traditionally been extremely computationally intensive – especially when resolving each individual film cooling hole. With the latest extension of our flow solver TRACE, we've achieved a major step forward: realistic predictions at a significantly reduced
computational cost.

At the core of this innovation is a combination of three components:

  • Harmonic Balance enables efficient unsteady simulations – with a speed-up of several orders of magnitude compared to URANS.
  • A new, robust film cooling model replaces costly full resolution of individual holes.
  • Advanced anisotropic turbulence (e.g., SSG/LRR-ω) and heat transfer models improve the representation of mixing and diffusion processes.

The result:

  • Realistic predictions of adiabatic wall and material temperatures – with design-relevant temperature differences in critical areas.
  • Significantly simplified mesh generation
  • Parallel evaluation of multiple cooling concepts using a single mesh
  • Major reduction in computing time: from an estimated 68 million CPU hours to just 1294 CPU hours with TRACE + HB + film cooling model

With this update, TRACE offers a powerful platform for the unsteady design of cooled turbine stages: scientifically sound, efficient, and industry-oriented.

Kontakt

Annabel Brückmann

Öffentlichkeitsarbeit
Deutsches Zentrum für Luft- und Raumfahrt (DLR)
Institut für Antriebstechnik
Linder Höhe, 51147 Köln
Tel: +492203 6015080

Dr.-Ing. Edmund Kügeler

Abteilungsleitung
Deutsches Zentrum für Luft- und Raumfahrt (DLR)
Institut für Antriebstechnik
Numerische Methoden
Linder Höhe, 51147 Köln