Materials and Process Discovery Platforms on Earth and in Space

By developing, building, and operating advanced research facilities for experimentation on Earth and in space, the institute provides a strong foundation for materials research. These large-scale research platforms support both scientific and commercial applications, enabling innovation at the frontier of materials development. They also serve as real-world testbeds for validating novel applications, supporting technology translation and transfer to help address major societal challenges (see Figure).

The institute conducts cutting-edge research under real and simulated Earth and space conditions using a wide array of platforms, including AI-driven high-throughput analytics and simulation systems, robotic materials testing, high-resolution multiscale 2D/3D/4D material analysis, large-scale materials processing facilities, and space facilities. It also utilizes suborbital research rockets—such as DLR’s own MAPHEUS program—and parabolic flights.

The MAPHEUS sounding rocket program, led scientifically by our institute, is a unique platform that enables rapid execution of microgravity experiments. This rapid development cycle allows researchers to keep pace with today’s accelerated innovation timelines. A defining strength of this work is the close integration of science and engineering.

The development of experimental payloads for sounding rockets is also a crucial step toward the use of orbital platforms. These rockets are ideal for testing new technologies and preparing for space missions. One example is the development of additive manufacturing techniques for space—a key enabling technology for sustainable space operations. This includes the in-orbit repair of components, support for long-duration self-sustaining missions, and the construction of habitats on the Moon and Mars, where humans must live safely, independently, and shielded from radiation.

Research facilities in the Institute for Frontier Materials on Earth and in Space
Development, construction, and scientific–commercial operation of research facilities for Earth- and space-based research at the institute.