18. May 2021
EU NAUTILUS Project

Fu­el cells re­duce ship emis­sions

Climate-friendly energy supply for ships
Cli­mate-friend­ly en­er­gy sup­ply for ships
Credit: © DLR

Climate-friendly energy supply for ships

High-tem­per­a­ture fu­el cells (yel­low) sup­ply heat and pow­er on board. In ad­di­tion to hy­dro­gen, they al­so work with nat­u­ral gas or syn­thet­ic fu­els (blue). Bat­ter­ies (green) are de­signed to pro­vide a buffer to cope with peak loads.
  • DLR is working with partners from research and industry to develop a climate-friendly energy supply system for ships to cut carbon dioxide and soot emissions.
  • The fuel cells are fuel flexible. The new supply system can therefore operate with conventional ship generators.
  • The EU NAUTILUS Project is creating a demonstrator suitable for ships.
  • Focus: Energy, transport, climate change, hydrogen

Working with partners from industry and research, the German Aerospace Center (Deutsches Zentrum für Luft- und Raumfahrt; DLR) is developing a climate-friendly energy supply system for ships. It is based on a highly efficient fuel cell system designed to generate heat and power on board. A notable benefit of the cells is that they work with many different fuels. To test the technology, the EU's NAUTILUS (Nautical Integrated Hybrid Energy System for Long-haul Cruise Ships) research project, led by the DLR Institute of Engineering Thermodynamics, is producing a demonstrator suitable for ships.

Globally, shipping accounts for a significant proportion of greenhouse gas emissions. It also produces sulphur dioxide, nitrogen oxide and soot particles. The International Maritime Organization (IMO) has therefore cut the limits for ship emissions. Its aim is a reduction in the carbon dioxide emission limit of 40 percent by 2030 and 70 percent by 2050 compared with 2008 levels.

Cruise ships are particularly affected by this. Compared with merchant ships, they spend longer in port during stopovers with shore excursions. As a result, they pollute the surrounding area with soot and exhaust fumes. In addition, the emission standards applying in ports are often stricter than those at sea.

Marine diesel – gas engine – fuel cell

The novel fuel cells work with hydrogen, natural gas, methanol or synthetic fuels. This makes the gradual conversion of existing energy systems possible.

Initially, heavy marine diesel oil will be swapped for gas. This will stop the production of nearly all soot particles. "The new fuel cell system and original generator sets with a gas engine will then be in operation at the same time during a transition period," explains Syed Asif Ansar of the DLR Institute of Engineering Thermodynamics, coordinator of the NAUTILUS consortium. "The fuel cell system can use the same fuel as the gas engines. As a result, numerous components of existing energy systems can still be used. In many cases this is more cost-effective, and conversion is technically easier."

The fuel cell concept can also be transferred to merchant ships and stationary industry. The NAUTILUS project is one more step along the road to emission-free shipping.

Less soot and carbon dioxide

The NAUTILUS demonstrator is designed to produce 90 kilowatts of electrical power. In comparison with conventional ship generator sets, the demonstrator will emit around 50 percent less carbon dioxide and up to 99 percent less soot.

In addition to the fuel cells, batteries will be used to provide a buffer to cope with peak loads. The DLR Institute of Engineering Thermodynamics is developing new concepts for coupling power circuits to one another for this purpose. The aim is to make the system as efficient as possible in terms of energy and space. "We can achieve electrical efficiencies of 65 percent with the high-performance fuel-flexible cells. The waste heat produced in this process will be fed back elsewhere in the energy system. In this way we can utilise more than 85 percent of the energy input," Ansar stresses.

Real-world and digital test operation

The researchers want to test the NAUTILUS demonstrator under realistic conditions. To this end they will be simulating voyages, manoeuvres, load variations and the 'hotel operation' of a cruise ship. "We will be validating the generator system as if it were actually integrated on board a ship. It will cover the entire process chain, from fuel tank to power consumer. This will also allow us to evaluate the supply system in terms of maritime safety, future regulations and expected service life," says Ansar.

To do this, the NAUTILUS team is creating a 'digital twin' of the generator system. This computational model should make it possible to simulate fully integrated ship energy systems with outputs between five and 60 megawatts. This corresponds to the output requirement of ships with 1000 to 5000 passengers. Systems already installed can be evaluated and structured more efficiently with computer simulations of this kind.

The next step after the initial trial runs of the NAUTILUS demonstrator is already planned. In a second project phase, the DLR Institute of Engineering Thermodynamics and the DLR Institute of Maritime Energy Systems will test the NAUTILUS system together under real-world conditions.

About NAUTILUS

The European Union is funding the NAUTILUS research project, which began in 2020, with an amount of 7.9 million euros over four years as part of the Horizon 2020 programme. DLR is joined in the project by 15 leading shipping companies, cruise lines, shipyards, shipping authorities and research institutes:

Chantiers de l'Atlantique, Carnival Maritime GmbH, Ecole Polytechnique Fédérale de Lausanne (EPFL), GRANT Garant, Lloyd's Register EMEA, MAN Energy Solutions, Meyer Werft Papenburg, Rijksuniversiteit Groningen, Rheinisch-Westfälische Technische Hochschule Aachen (RWTH), SOLIDpower S.p.A. Italy, Delft University of Technology, Lund University, VTT Technical Research Centre of Finland, SOLIDpower SA Switzerland.

Contact
  • Jens Mende
    Cor­po­rate Com­mu­ni­ca­tions Stuttgart and Ulm
    Ger­man Aerospace Cen­ter (DLR)

    Pub­lic Af­fairs and Com­mu­ni­ca­tions
    Telephone: +49 0711 6862-229
    Fax: +49 0711 6862-636
    Pfaffenwaldring 38-40
    70569 Stuttgart
    Contact
  • Asif Ansar
    Ger­man Aerospace Cen­ter (DLR)
    In­sti­tute of En­gi­neer­ing Ther­mo­dy­nam­ics
    Telephone: +49 711 6862-292
    Pfaffenwaldring 38-40
    70569 Stuttgart
    Contact
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