Technical Fuel Assessment

Two-dimensional gas chromatography
In the first step of the Technical Fuel Assessment, the fuel composition is analysed using two-dimensional gas chromatography. The data obtained is then compared with the properties of other fuels in the SimFuel database.

The Technical Fuel Assessment is a comprehensive, customised analysis that - unlike the prescreening of new, sustainable fuels in aviation - is in principle suitable for any chemical energy source from the aerospace, shipping or ground-based transport sectors.

When we fill up our cars at the gas station, or when an airplane is refueled for its next flight, we rarely think about the rigorous testing and assessment that the fuel has undergone to ensure its efficiency and safety. But behind the scenes, fuels are meticulously scrutinized for their use in various engines, including gas turbines, piston engines, and even rocket combustion chambers. This is a process known as technical fuel assessment.

A complex multi-stage process

This is a multi-stage process that gradually increases in complexity. It starts with simple, individual problems, similar to understanding thed individual pieces of a complex puzzle.

From there, it advances to the benchmark and sub-system level, comparable to putting together groups of these puzzle pieces. Ultimately, the procedure culminates at the system level, akin to assembling all the puzzle pieces together to form the complete picture.

The DLR Institute of Combustion Technology carries out these assessments by employing a customized combination of numerical investigations and experiments executed on test benches. This combination is adjusted based on the particular type of fuel and its proposed application, ensuring that each evaluation is distinctly suited to the fuel being assessed.

Sometimes, there might be only a small quantity of fuel (ml), with the primary focus being on the fuel's certification. In these cases, a process known as 'prescreening' is applied. This is a preliminary assessment that tests the basic properties of the fuel to ensure it meets the necessary criteria for further testing and eventual use.

Conversely, when there is more fuel available, the assessment goes a step further to evaluate the fuel's performance in technical systems. This may involve testing the fuel in experiments for fuel preparation, for chemical conversion, in model combustors like HIPOT and HBKS or in real-life applications behind planes and ships.

In scientific projects for fuel optimization, this process of technical fuel assessment is not a one-time affair. It's repetitive and iterative, allowing for the optimization of the fuel's technical performance and an evaluation of its environmental and climate impact. Through this continuous testing, fuels can be designed and modified to meet specific optimization targets.

However, the fuel industry is facing a significant challenge. The methods and approaches used to date for fuel assessment are based predominantly on fossil fuels. These methods are of little or no use when it comes to assessing novel fuels from renewable sources, which behave differently and have different properties. Therefore, there is an essential need for new methodologies and models to assess these modern, alternative fuels. The development and expansion of these methods is a primary aim of ongoing research and development work in this field.

In conclusion, the technical fuel assessment is a complex but essential process that enables us to use fuels safely and efficiently. As we transition towards more sustainable fuel sources, this process will continue to evolve and adapt, ensuring the reliability and sustainability of our energy sources.

Contact

Dr. Markus Köhler

Head of Department Chemical Kinetics and Analytics Department
German Aerospace Center (DLR)
Institute of Combustion Technology
Pfaffenwaldring 38-40, 70569 Stuttgart

Dr. Patrick Le Clercq

Head of Department
German Aerospace Center (DLR)
Institute of Combustion Technology
Multiphase Flow and Alternative Fuels
Pfaffenwaldring 38-40, 70569 Stuttgart